Category Archives: restoration

Aluminum Envy – A Vintage Airstream Moterhome

Mary noticed that the shiny Airstream as we drove down our loop at the state park, and I nearly hit a post gawking at it. Not only was it an antique, it was self-propelled and towing a Jeep. Here’s what we saw:

I walked Penny past it yesterday morning and later at our rig a voice asked, “Did you polish that yourself?” Steve and Ann were out for a walk so, after asking, we heard some of the story of the vintage Airstream.

Steve told me that he bought the 28 foot unit for $5,000 and it was a wreck. “The windshield was so cracked and crazed that I had to drive it home with my head out the window,” he said demonstrating the technique. “It leaked so much gas that I had to carry gas cans and stop and fill it every few miles. people thought I was crazy.” His partner Ann just grinned and certainly didn’t disagree.

It went into his garage and didn’t emerge for four and a half years, as he worked on it in his spare time. By then, he’d replaced the engine and complete drivetrain (did I mention that he was a GM mechanic?), replaced the dashboard and much of the interior, and spent neTly five months polishing it.

I have had enough experience stripping and polishing an Airstream that I could relate to that. The rest of the work is well beyond my ability or life expectancy.

To top it of, he even has a cool license plate.

And is an angler and free spirit as reflected on his spare tire cover:

Airstream are rather rare out here – we often are the only one in a park. To have one arrive that is so unique and beautiful is a treat. Happy “stremin.”

Meeting Mr. Filiform

I have decided to tackle the peeling clearcoat on the Airstream on a casual basis – a panel or two at a time. So today I continued to use up the Stypeeze on some lower panels. I found that the top half came off fast – I could hear the covering crinkling up as I applied stripper below. The lower half was much tougher- I wonder if they put two layers down nearer the road.

stripped clearcoat
The clearcoat comes off pretty well after 15-20 minutes using water and a rag (and protective gloves.)

As I have cleared off areas, I am noting areas of so-called filiform. Filiform corrosion on Airstream happens at the cut edges, rivet holes, scratches, and fittings from moisture and ocean or winter road salt begins at the unprotected aluminum at those areas and spreads under the clear coat finish, where it flourishes because it cannot dry out easily. Various owners handle it differently – some ignore it, some try to recover it with clear lacquer, others wax the heck out of it.

filiform on edge
Here is some filiform along a seam.
filiform along rivet holes
filiform forms around rivets as well.

In doing some online research, I found that a combination of wet sandpaper and then polishing is the way to go. I only had 400 grit sandpaper (I need 800, 1000 as well) so I tried a couple of test spots. Here’s how it looks — not sure it is better but it is nearly gone.

I purchased a gallon of stripper from Steve at Vintage Trailer Supply and will start using that next week. It promises to be easier on the user.

I read somewhere that it takes 200 hours to polish an Airstream the first time. I may do half this year and the rest next. So it might look a little strange – hey, get over it!

 

Renovation Going Slowly

Having removed the carpet and much of the “mouse fur” from the walls in the dining/living area, I fried a few brain cells removing the glue backing with a solvent. Then, I began polishing the interior aluminum with mixed results. Have to get some more aggressive Nuvite polishing cream to work on the roughest areas but getting there slowly. Here’s a progress photo.

I took a break from polishing and worked on tapping into the propane system and connecting up a catalytic heater to use when we are boondocking. My brother Barry had advised me on fittings and a general scheme and with patience and some “measure twice/cut once” technique, I got it installed on the front of the gas stove with a swinging door so that we can aim it rearward as well. Leak checks with soapy water and we’re good to go.

The couch has been delivered to an upholsterer for recovering and should be ready by late June. Camping season is here — time to get these projects buttoned up.

Mouse Fur Be Gone

Having removed the Airstream couch, I’ve started a project to remove the carpet and replace it with some sort of wood laminate flooring. Of course, the more you open things up, the more “projects” reveal themselves.

The cream-colored covering on the Airstream walls, affectionately called “mouse fur” because of its fuzzy nature, is pretty dingy. A dozen or more years of wear and tear shows — and I’m thinking seriously of removing it in the front half of the trailer and getting down to the aluminum walls. We’ll see how that additionally work feels in the next few days.

Meanwhile, I’ve started ripping out the old carpet (which looks better than it is in the photos). It’s grubby work and I’m going through razor knife blades fast. From the debris I’m finding underneath it, I think this trailer was built on a Friday afternoon. Loose nails, aluminum scraps from drilling, you name it. The staples holding the padding in place are hard to pull and all in all, it’s slow going.

One bright spot was the uncovering of a channel through which many wires pass. Hopefully, that will allow us to identify the problem circuit for the trailer running lights which still are out of service.

My brother Barry is coming by in the next day or two to give some guidance on floor materials and the wiring. Next week, we hope to get a line on some fabric to recover the couch.

I’ve got half a trailer floor of exposed plywood so I guess I’m committed. Stay tuned.

Restoring a ’61 Airstream


Over the years in aviation, I’ve known quite a few airplane builders and restorers. Their attention to detail and perseverance amaze me — they work years and years on their planes. Some then fly them a lot, others seem to prefer to work on them or start a new project. I’ve always been more interested in flying than building.

I think it might be the same with vintage Airstreams. Some folks love to tinker with them and their shiny babies hardly ever leave the driveway. Others head on out. My brother is the latter type.

He and his wife have owned a small Airstream for a decade and have logged thousands of miles each winter, spending months in south or southwest U.S. But over a year ago, he bought a tired old ‘61 Airstream, a 24-footer, and has bitten off an awfully-difficult renovation project. Having seen it gutted this summer and thinking, “No way are you traveling with this in December, ” I went up to see the project yesterday. Well, I think they’ll make it.

Having small little fixes to do on our own Airstream, I get tired just thinking of the work he’s doing. Right now, he’s finishing the plumbing — after having a grey water tank added and completely redoing the belly pan. Later this week, he’ll start the electrical. The walls are all insulated and back in place, painted professionally in a warm yellow. The gaucho is out for recovering, the cupboards are all refinished, the floor is done.


We plan to meet up with them in Big Bend National Park in late January. I’ll look for the shiny vintage Airstream with the Vermont plates. I hope my admiration for Barry and Mica’s skills and energy are apparent: it’s wonderful to see a tired old camper restored to 2010 standards — but keeping its 1960’s look. It’s tempting to consider a project …. no, I think I’ll just hook up and go.

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